Custom Silicone Cover
As a molded silicone covers manufacturer and custom silicone covers molding solution provider in China more than 16 years. Z.S.R Group work with brand Owner, product development manager, product manager, product designer and offer them Custom Silicone covers service with the custom Silicone covers function, material, shape, sizes, structure, texture, colors, logo, pattern printing, brand, label, package and other silicone products technical support to the Promotional and License, beauty and personal care, consumer electronics’ industry.
We work with brands, wholesale, retail chain, gifts store, product development companies together. Already custom silicone Speaker cover，silicone protective enclosure covers, silicone protective cover for Instrument or Device, silicone Nipple Cover for Promotional and License, sports and outdoor, beauty and personal care, consumer electronics’ brands.
Customized service
Z.S.R team work with the different industry brand owner, product development manager, product manager, Senior product designer together offers them OEM services from Silicone cover design, prototyping to molded Silicone cover contract manufacturing. Z.S.R‘s Customized service with the Customized Silicone cover design, function, material, size, structure, shape, texture, color, logo, pattern, package, label to ensure their Silicone cover project success.
Material
Material
Z.S.R offer the custom silicone cover service from custom the silicone covers raw material:
The silicone material can divide:
Grade
- Ordinary Silicone Rubber.
- Food Grade Silicone Rubber. FDA (USA Standard), LFGB (EU Standard), DGCCRF (France Standard),
- Medical Silicone Rubber
Brand
- Import: Wacker, Dow Corning, ShinEtsu, Elkem, DELO, Dow,
- Domestic: Xin’an Chemical, Dongjue Silicone, Tianan Chemical,
Physical Properties
- HTV Solid silicone.
- LSR Liquid Silicone Rubber.
Silicone Raw Material Making process
- Precipitated silicone rubber.
- Fumed silicone rubber property.
Our expert engineer will recommend the most suitable raw materials according to your silicone cover requirements (e.g. Liquid silicone rubber or solid silicone, tensile strength, tearing strength, etc.; different standards such as fda and lfgb or medical grade or different brands).
Custom Size & Shape
You can custom the silicone cover structure , shape，size, texture, embossed and debossed logo by developing the new silicone tooling. The silicone cover shape can be round, oval, square, rectangle, heart, circle, triangle, pentagon, hexagon, heptagon, star, octagon, sun allotype etc. According to the cover what you would like to make. The structure can be hollow, collapsible, no-folding, multi-color etc.
All the silicone covers that your custom was made by compression molding, lsr molding or multi-color dripping molding. And all of them are food grade silicone, bpa-free, eco-friendly, and heat-resistant.
The custom silicone covers height can design from 5cm to 50 cm (2″ to 20″), the thickness of the case that we can make is from 0.015-0.05cm.
Custom Silicone cover color and printing
You can customize the silicone cover color according to the pantone book. Our usual colors are white, red, green, and gray.
ZSR also can make the double color, marble color and multi-colored silicone covers for you if you needed:
ZSR own the printing workshop for printing the pattern or logo by laser engraving, silk screen printing, heat transfer printing and water transfer printing, in mold decoration, digital printing
See the blog to know more about it: Silicone Printing Guide – How to print Image or logo on silicone
Custom Silicone Cover brands, label and package
ZSR provide customized packaging solutions for manufactured silicone cover. We offer one-stop silicone cover services such as helping customers to design, develop, assemble and inspect the packaging, ensuring the appearance of finished silicone covers and the safety of transportation.
Our packaging team is committed to ensuring that each of our finished silicone cover can reach the end sellers with the highest quality.
Silicone cover
As a leading silicone covers manufacturer, we produce and supply a variety of silicone covers, including: silicone Speaker cover，silicone protective enclosure covers, silicone protective cover for Instrument or Device, silicone camera cover, silicone Nipple Cover etc.The Silicone Cover are all made of 100% natural, BPA-free, and FDA (US Food Grade) or LFGB (EU Food Grade) standard Silicone material, environmentally friendly, easy-clean, quick-dry, waterproof, and no residue making it. Reduce stress and pollution on the environment, Save the earth from disposable plastic, and save the trees.
100% FDA or LFGB standard
All the silicone cover products that we made use of 100% FDA or LFGB standard silicone material, BPA-free, environmentally friendly. Sustainable & Recyclable. All the Silicone cover and other products are easy-clean, quick-dry, waterproof, Antibacterial. Reduce stress and pollution on the environment, Save the earth from disposable plastic, Save the trees.
Custom Silicone cover Making Process
The Whole Process to create Your silicone Covers
The process of customizing silicone Covers involves several steps to create personalized and branded silicone baking covers or other silicone Covers products. Here’s a general overview of the customization process:
Design Concept:
Define your design concept, Design 3D structure of the silicone Covers according to your idea: including the sleeves desired size, shape, color, and any specific features or patterns you want on the silicone Covers.
Material Selection:
Choose the LSR or solid silicone as base material, ensuring it complies with safety and quality standards.
Prototype Development:
Create a prototype or sample of the customized silicone Covers. This step allows you to evaluate the design and functionality before mass production.
Custom Printing or Branding:
If you want your silicone products to feature logos, artwork, or branding, the customization process may include CNC on your tooling, screen printing, heat transfer printing, In mold decoration or other methods to apply your pattern to the covers.
Tooling and Molding:
Develop products or tools based on the approved prototype. The products will be used in the manufacturing process to create multiple silicone products with consistent shapes and sizes.
Material Mixing and Preparation:
Prepare the silicone material by mixing it according to the manufacturer’s specifications. This involves combining silicone with any required additives and pigments to achieve the desired color.
Molding and Shaping:
Inject or put the prepared silicone material into the molds. Depending on the design, this may involve Liquid Silicone Rubber (LSR) molding, co-injection dripping molding or silicone compression molding.
Curing and Cooling:
Allow the silicone covers to cure and cool inside the molds. The curing time can vary depending on the type of silicone used and the product’s thickness.
Demolding:
Remove the cured silicone covers from the steel molds, ensuring they maintain their intended shape.
First Quality Control:
Inspect the silicone covers for any defects, such as air bubbles, irregularities, or inconsistencies in color or shape. Any flawed sleeves are typically discarded.
Post-processing:
Carry out the silicone covers and then do the post processing and treatment, such as trimming, grinding, polishing, spraying, inspection, etc.
Secondary vulcanization:
Secondary vulcanization is a process that must be handled for any product that has passed the inspection. Bake in oven 2-4 hours to meet FDA or LFGB Standard. LSR silicone covers may do not need this process
LOGO or Pattern printing if needed:
Laser engraving or printing the design on. sometime, you also can put the silicone covers logo on the silicone tooling directly.
Cleaning and Packaging:
Clean the silicone covers to remove any residues or impurities. Then, package them according to your specifications, which may include sets of sleeves in specific quantities or individual packaging.
Final Quality control and testing:
After all the silicone covers making process finished, arrange the final QC for the sleeves before the delivery.
Warehouse and Shipping:
Finished OQC personalized and branded silicone baking sleeves or other silicone covers in the warehouse and ready to ensure reach your destination safely
- DHL/UPS/FedEx/ with a typical transit time of 3-8 days.
- By air shipping, 10-15 days.
- By sea shipping，30-50 days
Please go through “How to create silicone covers?” to know more details.
How To Order Custom Silicone cover
Z.S.R Group: As a silicone molding company that can help you with any needed Silicone cover, we help you with quality silicone cover, as per your project requirement.
We help you in the entire process of Silicone cover part designing, tooling designing, mold manufacturing, silicone cover and other products production and delivering as your requirement.
Here’s what the path to customized silicone cover for our customers:
Step 1: Custom Needs And Budget
The needs and budget that your company has allocated for an order determines what type of silicone cover products you can purchase and what personalization each one will receive. When that budget is finalized, this is the time to contact Z.S.R Group. We can help navigate you in the right direction to make a perfect silicone cover products.
Step 2: Customer Idea, Design, Sample
Just provide us a CAD file with proper specifications of your Silicone cover project and we would take care of the rest. If you don’t have a CAD file, we can make the design from a hand-sketch or drawing, picture, samples and can make the Silicone cover prototype mold based on that.
Step 3: Prototype Tooling To Get The Silicone Products Samples
If you are developing a new silicone cover products and not sure about the outcome, we can always develop a prototype so that you can check the fitment, functionality, and aesthetics before investing in the mass production tooling. Once you are satisfied with the prototype, you can proceed for the silicone cover mold development. This covers your risk and helps you test your market with low investment. Moreover, it is always easier to do design changes at prototype stage than doing the changes after the mass production tooling is done.
Step 4: Mass Production Tooling
After you are satisfied with the silicone cover samples. We will make the silicone cover mass production tooling according to the communication of the samples in our in-house tooling workshop.
Step 5: Silicone Molds And Mass Production
If you want to test the market first, you can start with a small order with Low ‘Minimum Order Quantity (MOQ)’ 3000 pcs and later can proceed for as much quantity production as you want. We also make Cheap Silicone cover Molds (AL Material) as per your project requirement.
Once you confirm the silicone cover products what we made for you, the next step is for our customers to approve the golden samples or send over any changes that may be needed. Once the silicone cover samples is approved, we start processing your silicone cover and producing the merchandise.
All of the Silicone cover what we made were Trimming and QC in our dust-free workshop. We do 100% QC before the silicone cover are in the carton. To make sure all the silicone molded products that we deliver to the clients are high-quality products and meet your requirements. we promise you well-organized operation and timely delivery of your custom-made silicone parts as per your specification
Step 6: Storage And Delivery
We have an independent Warehouse for the storage of the product before the shipment if you needed.
And the last stage is the most exciting — delivery! Delivery day is always an exciting time for us because we live to serve our customers. Once our production processes finish, we can arrange for silicone molded products pickup, ship, or delivery, depending on your location and preference.
Why Choose Z.S.R as Silicone products Supplier
16 years’ custom silicone products experience
Rich market experience and engineer makes us familiar with the products and market requirements of different wholesale customers
Safety Factory
Z.S.R is certified by SA8000, ISO9001, ISO14001, BSCI, SEDEX, BRC, FCCA, NBCU, and Disney. The third parties and the world’s Fortune 500 companies have helped you verify the factory strength and reliable for you.
100% safe raw material
Food-grade high-quality silicone materials, 100% high-purity food-grade platinum silicone which are safe and environmentally friendly, non-toxic and harmless. All the materials that we used have the certification: FDA, LFGB, and ROSH. REACH, PAHS, Phthalate report etc if needed.
One Stop Service from design to whole process manufacturing
Z.S.R have the own mold workshop and mold design engineer, Complete post-processing workshop. All the silicone products cycle under one roof- from designing products & building tooling to launching into full-blown production. You will reduce the risks of working with multiple vendors, save your time to market & lower costs.
Stable production capacity
32 sets of silicone compression molding machines, 6 sets of liquid silicone rubber molding machines, 8 sets of co-injection silicone molding machines with Manufacturing 100,000-150,000 pcs daily and export to 40+ countries. Deliver your orders on time, ensuring customers do not face the risk of out of stock.
Wholesale OEM/ODM Services
Z.S.R complete OEM/ODM Services provides a variety of wholesale customization services to suit customers’ different designs and product needs. Customized service for design, color, packaging.
Strict Quality Control
Whole-process quality control system from Silicone products developments to finished products ensures that our customers can receive the qualified Silicone products as the prototype they approved before mass production.
Safety products
The silicone products what Z.S.R made can pass: FDA, CPSIA, CP65, TSCA, AU, EN71, LFGB, EU 1935, CE by SGS/Intertek/TUV
Certification
Frequently Asked Questions
Still Have Questions?
If you cannot find an answer to your question in our FAQ, you can always contact us, and we will be with you shortly.
