Custom Silicone Covers

As a silicone covers manufacturer and custom silicone covers molding solution provider in China more than 16 years ,offering high-quality, flexible protective covers for electronics, medical tools, kitchenware, automotive components, and more.

Z.S.R Group work with brands Owner, product development managers, product managers, product designers and offer them Custom Silicone covers service with the custom Silicone covers function, material, shape, sizes, structure, texture, colors, logo, pattern printing, brand, label, package and other silicone products technical support to the Promotional and License, beauty and personal care, consumer electronics’ industry.

Our silicone covers are durable, non-toxic, and fully customizable to your brand’s specs.

  • Z.S.R is a molded silicone products technical support provider.
  • Our factory is certified by SA8000(SGS), ISO9001, ISO14001, BSCI, SEDEX, BRC, FCCA, NBCU, and Disney.
  • All the materials that we used have the certification: FDA, LFGB, and ROSH. REACH, PAHS, and Phthalate all tested by SGS., etc.
  • All the products pass: FDA 21 (USA Standard), CPSIA, CP65, LFGB German §31, EN-71 and  (EU Standard) or Others.

We have provided silicone covers OEM and ODM solutions to the whole world for more than 16 years. As a molded silicone products manufacturer, we already customized more than 10.500 silicone products projects for our partner these years with much experience in silicone products technical.

Contact us a trusted silicone molding factory to create custom silicone covers that protect, enhance, and elevate your product.

Customized service:you design cover, we bulid it, box it.

Z.S.R team offer the OEM services from Silicone covers design, prototyping to molded Silicone covers contract manufacturing. All the Silicone covers what we made can customize design, function, material, size, structure, shape, texture, color, logo, pattern, package, label to ensure their Silicone covers project success.

Material

Material

Z.S.R offer the custom silicone cover service from custom the silicone covers raw material:

The silicone material can divide:

Grade

  • Ordinary Silicone Rubber.
  • Food Grade Silicone Rubber. FDA (USA Standard), LFGB (EU Standard), DGCCRF (France Standard),
  • Medical Silicone Rubber

Brand

  • Import: Wacker, Dow Corning, ShinEtsu, Elkem, DELO, Dow,
  • Domestic: Xin’an Chemical, Dongjue Silicone, Tianan Chemical,

Physical Properties

  • HTV Solid silicone.
  • LSR Liquid Silicone Rubber.

Silicone Raw Material Making process

  • Precipitated silicone rubber.
  • Fumed silicone rubber property.

Our expert engineer will recommend the most suitable raw materials according to your silicone cover requirements (e.g. Liquid silicone rubber or solid silicone, tensile strength, tearing strength, etc.; different standards such as fda and lfgb or medical grade or different brands).

Custom Size & Shape

You can custom the silicone cover structure , shape,size, texture, embossed and debossed logo by developing the new silicone tooling. The silicone cover shape can be round, oval, square, rectangle, heart, circle, triangle, pentagon, hexagon, heptagon, star, octagon, sun allotype etc. According to the cover what you would like to make. The structure can be hollow, collapsible,complex shapes and irregular surfaces,no-folding, multi-color etc.

All the silicone covers that your custom was made by compression molding, lsr molding or multi-color dripping molding. And all of them are food grade silicone, bpa-free, eco-friendly, and heat-resistant.

The custom silicone covers height can design from 5cm to 50 cm (2″ to 20″), the thickness of the case that we can make is from 0.015-0.05cm.Tailored dimensions and wall thickness.

Custom Silicone cover color and printing

You can customize the silicone cover color according to the pantone book. Our usual colors are white, red, green, and gray.

ZSR also can make the double color, marble color and multi-colored silicone covers for you if you needed:

ZSR own the printing workshop for printing the pattern or logo by laser engraving, silk screen printing, heat transfer printing and water transfer printing, in mold decoration, digital printing

See the blog to know more about it: Silicone Printing Guide – How to print Image or logo on silicone

Custom Silicone Cover brands, label and package

ZSR provide customized packaging solutions for manufactured silicone cover. We offer one-stop silicone cover services such as helping customers to design, develop, assemble and inspect the packaging, ensuring the appearance of finished silicone covers and the safety of transportation.

Our packaging team is committed to ensuring that each of our finished silicone cover can reach the end sellers with the highest quality.

Silicone covers

As a leading silicone covers supplier, we produce and supply variety of silicone covers, We work with brands, wholesale, retail chain stores, gifts stores, product development companies together. Already custom silicone Speaker covers,silicone protective enclosure covers, silicone protective covers etc. for the remote controls, switches, sensors,tool grips and bottle sleeves,medical and laboratory equipment,kitchen utensils and baby products.

The Silicone Covers are Non-slip, tear-resistant, and heat/cold resistant,washable, reusable, and eco-friendly,optional anti-static, UV-resistant, or flame-retardant properties.Perfect for device protection or grip enhancement.

100% FDA or LFGB standard

All the silicone covers products that we made use of 100% FDA or LFGB standard silicone material, BPA-free, environmentally friendly. Sustainable & Recyclable. All the Silicone covers are easy-clean, quick-dry, waterproof, Antibacterial. Reduce stress and pollution on the environment, Save the earth from disposable plastic, Save the trees.

Custom Silicone covers Making Process

The Whole Process to create Your silicone Covers

The process of customizing silicone Covers involves several steps to create personalized and branded silicone Covers products. Here’s a general overview of the customization process:

Design Concept:

Define your design concept, Design 3D structure of the silicone Covers according to your idea: including the covers desired size, shape, color, and any specific features or patterns you want on the silicone Covers.

Material Selection:

Choose the LSR or solid silicone as base material, ensuring it complies with safety and quality standards.

Prototype Development:

Create a prototype or sample of the customized silicone Covers. This step allows you to evaluate the design and functionality before mass production.

Custom Printing or Branding:

If you want your silicone products to feature logos, artwork, or branding, the customization process may include CNC on your tooling, screen printing, heat transfer printing, In mold decoration or other methods to apply your pattern to the covers.

Tooling and Molding:

Develop products or tools based on the approved prototype. The products will be used in the manufacturing process to create multiple silicone products with consistent shapes and sizes.

Material Mixing and Preparation:

Prepare the silicone material by mixing it according to the manufacturer’s specifications. This involves combining silicone with any required additives and pigments to achieve the desired color.

Molding and Shaping:

Inject or put the prepared silicone material into the molds. Depending on the design, this may involve Liquid Silicone Rubber (LSR) molding, co-injection dripping molding or silicone compression molding.

Curing and Cooling:

Allow the silicone covers to cure and cool inside the molds. The curing time can vary depending on the type of silicone used and the product’s thickness.

Demolding:

Remove the cured silicone covers from the steel molds, ensuring they maintain their intended shape.

First Quality Control:

Inspect the silicone covers for any defects, such as air bubbles, irregularities, or inconsistencies in color or shape. Any flawed covers are typically discarded.

Post-processing:

Carry out the silicone covers and then do the post processing and treatment, such as trimming, grinding, polishing, spraying, inspection, etc.

Secondary vulcanization:

Secondary vulcanization is a process that must be handled for any product that has passed the inspection. Bake in oven 2-4 hours to meet FDA or LFGB Standard. LSR silicone covers may do not need this process

LOGO or Pattern printing if needed:

Laser engraving or printing the design on. sometime, you also can put the silicone covers logo on the silicone tooling directly.

Cleaning and Packaging:

Clean the silicone covers to remove any residues or impurities. Then, package them according to your specifications, which may include sets of covers in specific quantities or individual packaging.

Final Quality control and testing:

After all the silicone covers making process finished, arrange the final QC for the sleeves before the delivery.

Warehouse and Shipping:

Finished OQC personalized and branded silicone covers in the warehouse and ready to ensure reach your destination safely

  1. DHL/UPS/FedEx/ with a typical transit time of 3-8 days.
  2. By air shipping, 10-15 days.
  3. By sea shipping,30-50 days

Please go through “How to create silicone covers?” to know more details.

How To Order your Silicone covers

Z.S.R Group: As a silicone covers molding factory that can help you with any needed Silicone covers, we help you with quality silicone covers, as per your project requirement.

We help you in the entire process of Silicone covers designing, tooling designing, mold manufacturing, silicone cover and other products production and delivering as your requirement.

Here’s what the path to customized silicone covers for our customers:

Step 1: Custom Needs And Budget

The needs and budget that your company has allocated for an order determines what type of silicone covers you can purchase and what personalization each one will receive. When that budget is finalized, this is the time to contact Z.S.R Group. We can help navigate you in the right direction to make a perfect silicone covers.

Step 2: Customer Idea, Design, Sample

Just provide us a CAD file with proper specifications of your Silicone covers project and we would take care of the rest. If you don’t have a CAD file, we can make the design from a hand-sketch or drawing, picture, samples and can make the Silicone covers prototype mold based on that.

Step 3: Prototype Tooling To Get The Silicone Products Samples

If you are developing a new silicone covers and not sure about the outcome, we can always develop a prototype so that you can check the fitment, functionality, and aesthetics before investing in the mass production tooling. Once you are satisfied with the prototype, you can proceed for the silicone covers mold development. This covers your risk and helps you test your market with low investment. Moreover, it is always easier to do design changes at prototype stage than doing the changes after the mass production tooling is done.

Step 4: Mass Production Tooling

After you are satisfied with the silicone covers samples. We will make the silicone covers mass production tooling according to the communication of the samples in our in-house tooling workshop.

Step 5: Silicone Molds And Mass Production

If you want to test the market first, you can start with a small order with Low ‘Minimum Order Quantity (MOQ)’ 3000 pcs and later can proceed for as much quantity production as you want. We also make Cheap Silicone covers Molds (AL Material) as per your project requirement.

Once you confirm the silicone covers what we made for you, the next step is for our customers to approve the golden samples or send over any changes that may be needed. Once the silicone cover samples is approved, we start processing your silicone cover and producing the merchandise.

All of the Silicone cover what we made were Trimming and QC in our dust-free workshop. We do 100% QC before the silicone covers are in the carton. To make sure all the silicone molded products that we deliver to the clients are high-quality products and meet your requirements. we promise you well-organized operation and timely delivery of your custom-made silicone parts as per your specification

Step 6: Storage And Delivery

We have an independent Warehouse for the storage of the product before the shipment if you needed.
And the last stage is the most exciting — delivery! Delivery day is always an exciting time for us because we live to serve our customers. Once our production processes finish, we can arrange for silicone molded products pickup, ship, or delivery, depending on your location and preference.

Why Choose Z.S.R as Silicone covers Supplier

16 years’ custom silicone products experience

Rich market experience and engineer makes us familiar with the products and market requirements of different wholesale customers

Safety Factory

Z.S.R is certified by SA8000, ISO9001, ISO14001, BSCI, SEDEX, BRC, FCCA, NBCU, and Disney. The third parties and the world’s Fortune 500 companies have helped you verify the factory strength and reliable for you.

100% safe raw material

Food-grade high-quality silicone materials, 100% high-purity food-grade platinum silicone which are safe and environmentally friendly, non-toxic and harmless. All the materials that we used have the certification: FDA, LFGB, and ROSH. REACH, PAHS, Phthalate report etc if needed.

One Stop Service from design to whole process manufacturing

Z.S.R have the own mold workshop and mold design engineer, Complete post-processing workshop. All the silicone products cycle under one roof- from designing products & building tooling to launching into full-blown production. You will reduce the risks of working with multiple vendors, save your time to market & lower costs.

Stable production capacity

32 sets of silicone compression molding machines, 6 sets of liquid silicone rubber molding machines, 8 sets of co-injection silicone molding machines with Manufacturing 100,000-150,000 pcs daily and export to 40+ countries. Deliver your orders on time, ensuring customers do not face the risk of out of stock.

Wholesale OEM/ODM Services

Z.S.R complete OEM/ODM Services provides a variety of wholesale customization services to suit customers’ different designs and product needs. Customized service for design, color, packaging.

Strict Quality Control

Whole-process quality control system from Silicone products developments to finished products ensures that our customers can receive the qualified Silicone products as the prototype they approved before mass production.

Safety products

The silicone products what Z.S.R made can pass: FDA, CPSIA, CP65, TSCA, AU, EN71, LFGB, EU 1935, CE by SGS/Intertek/TUV

Certification

Frequently Asked Questions

Yes, you can. Like ours, the current stock sample is free of charge, but the freight would be in your account.

We have a detailed picture displayed above. You also can send an email to request more clear information from our sales

Our products are made of 100% food grade silicone material. All the materials that we used can pass FDA, LFGB, DGCCRF. Can offer the Material certification report.

Yes, we are a professional manufacturer & exporter in designing and manufacturing high-quality LSR/SSR silicone products over 23 years. the OEM order will be accepted

2D,3D drawing, and the specific requirement.

All are welcome just contact us at once.

Our MOQ would be around 500-3000 PCS. It depends on the size of the product.

Customers will need to pay for a mold if you have a custom design. And the mold will belong to the customer.

Yes. Sample mold only could use for sample making. When you need to run for mass production, a mass production mold is requested.

For bulk orders we ship it by sea or by air, For small orders, we ship by DHL, FedEx, TNT, or UPS

Still Have Questions?

If you cannot find an answer to your question in our FAQ, you can always contact us, and we will be with you shortly.

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