silicone fabric coating and curing
Silicone fabric Coating and curing – Uncured silicon is made into a film of a certain thickness with a roller. coated on the fabric, and then completely hardened by pressing the silicon surface with a heat roller having a specific pattern, And a step of coating with a surface treating agent after the above-mentioned process. Then to get the silicone leather to various desirable properties, such as water resistance, heat resistance, and hydrolysis resistance qualities. ZSR Silicone leather is made of organic silicone coated and bonded to various substrates utilizing a solvent free technology.
In this process, Z.S, R worker will mix liquid silicone rubber, color paste, and platinum vulcanizer evenly and coated once. The uncured silicone is made into a film of a certain thickness by a roller, and then the surface of the silicone is completely cured by a hot roller with a specific pattern to obtain a silicone sheet with a textured film;
The silicone sheet with a textured film is pressed with the base layer, initially vulcanized, and the textured film is peeled off to obtain a silicone leather semi-finished product with a texture;
Hand-feel oil is applied on the texture surface of the silicone leather semi-finished product with a texture, and finally vulcanized.
Silicone Leather Fabric Material Manufacturer
The 10 process of fabric coating and curing
Prepare the Fabric: Prepared the confirmed base fabric layer according to the silicone leather application and colors.
Prepared the silicone material: Prepared the LSR material and Mixed the Liquid silicone rubber material In a well-ventilated area, mix the liquid silicone rubber (LSR) with the catalyst according to the manufacturer’s instructions. The specific ratio and mixing instructions may vary color according to the confirmed samples ‘color and the function of products you need
Set up and set up the texture rolling tooling on the vulcanizer equipment machine according to the silicone texture needed such as: Lychee/plain/carbon fiber/crocodile/star/kid skin etc. Then Pour the Prepared Silicone material into the machine wait for mass production.
First coating: Liquid silicone, color paste, and platinum vulcanizer are mixed evenly and rolled on the textured tooling to obtain a silicone sheet with a textured film.
High temperature solidification: The coating silicone sheet is solidified at high temperature. This step is to solidify the silicone polymer by heating to form a firm texture sheet.
Second coating and stick: The silicone sheet with a textured film is pressed together with the base fabric with the silicone and initially vulcanized, to obtain a silicone leather semi-finished product with a texture.
Lamination: Collection the half-finished silicone leather with plastic film in order to keep the surface clean. Not all the base fabric needs this process. Only some special fabric needed.
Painting Dusty Free oil: Apply hand-feel oil on the textured surface of the semi-finished silicone leather, and finally curing. Painting the different feeling oil to get different surface (gloss or matt) and different touch feeling silicone leather. (Skin, dry, smooth) and let the silicone leather keep dusty free and easy to clean.
Allow the silicone leather to cool after curing.
Inspect the silicone leather for any defects or uneven coating.
Ensure that the silicone leather meets the required quality and performance standards such as Wear resistance, waterproof, anti-fouling for your intended application.
It’s important to note that the specific process and materials may vary depending on the type of liquid silicone rubber and fabric you’re using, as well as the intended application. Always follow the manufacturer’s guidelines and safety precautions when working with silicone rubber and related chemicals.
After all the silicone leather passing the quality inspection, the silicone leather are packaged and prepared for shipment.
Z.S.R team have the experienced Engineer, we will offer our professional selection and suggestion from the silicone raw material, Fabric layer base to make the custom silicone leather to ensure your project success.
Silicone leather production
More than 10 years, Z.S.R Group offer the Custom silicone leather service with the custom silicone leather Base fabric layer, custom silicone leather color, custom silicone leather texture, custom silicone leather application, custom silicone leather sizes, custom silicone leather logo, custom silicone leather printing, custom silicone leather pattern, brand, package and other silicone products technical support to the baby, Marine, Furniture, Automotive, Healthcare, Sports, 3C Electronic, Upholstery industry.
The advantage of Silicone fabric coating curing
Industries And Applications
Z.S.R Group use the silicone fabric coating and curing process make the silicone leather. Z.S.R Silicone leather is becoming popular n Marine, Furniture, Automotive, Healthcare, Sports, 3C Electronics, Handbags, Baby products, etc.
Z.S.R team work with the Brand owner, products development manager, product designer, product manager together to customized the silicone leather according to the needs of customers, with fabric layer base, textures, thicknesses and colors to fit their project needs and ensure their project success. Our engineers provide sample analysis, which can quickly match customer needs and 100% match sample to meet the customized of different customers’ request.
Contact Z.S.R silicone to get your own needed silicone leather to ensure your project success!
